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| Section | Weight | Objectives |
|---|---|---|
| Topic 1: Fitness-for-Service, RBI, and Pressure Testing | 12% | - Acceptance criteria and post-test evaluation - Hydrostatic, pneumatic, and leak testing rules - API 579/ASME FFS-1 screening and assessment - Risk-based inspection (RBI) principles and application |
| Topic 2: Damage Mechanisms and Corrosion Assessment | 22% | - Cracking mechanisms (environmental, fatigue, creep) - Internal, external, and localized corrosion - Damage assessment and prioritization - High-temperature damage and material degradation - Corrosion under insulation (CUI) and environmental degradation |
| Topic 3: Repairs, Alterations, Rerating, and Mechanical Integrity | 16% | - Rerating, reclassification, and nameplate updates - Repair vs alteration definitions and procedures - Authorization and responsibility for work - Pressure relieving devices and overpressure protection - Documentation and post-work verification |
| Topic 4: Inspection Scope, Planning, and Data Evaluation | 28% | - Remaining life and corrosion rate calculations - Records review and baseline data collection - Inspection interval determination and extension rules - Inspection methods and technique selection - TML/CML selection and measurement planning - Code scope, jurisdiction, and regulatory requirements |
| Topic 5: Design, Materials, and Fabrication Rules | 22% | - MAWP, thickness, and joint efficiency calculations - Positive material identification (PMI) and traceability - Welding, qualification, and PWHT requirements - ASME Section VIII, V, IX application - Material selection, properties, and toughness requirements - Flanges, bolting, gaskets, and special components |
1. An on-stream inspection can NOT be substituted for an internal inspection unless the remaining life exceeds:
A) 2 years
B) 5 years
C) 4 years
D) 10 years
2. What is the maximum allowable working pressure (MAWP) recalculated after a significant repair?
A) After each repair
B) Annually
C) Biannually
D) Every five years
3. Describe how API-510 standards are adapted and applied to the specific needs of the chemical processing industry.
4. Explain the role and responsibilities of an Authorized Pressure Vessel Inspector under API-510 during routine inspections.
5. Pressure relieving device repair organizations shall have a fully documented quality control system and which of the following?
A) A Valve Repair Certificate of Authorization issued by the ASME
B) A valve Repair Certificate of Authorization issued by the API
C) Fully documented training program
D) A Valve Repair Certificate of Authorization issued by the National Board
Solutions:
| Question # 1 Answer: D | Question # 2 Answer: A | Question # 3 Answer: Only visible for members | Question # 4 Answer: Only visible for members | Question # 5 Answer: C |
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